Lithium Battery Safety

Preparing Lithium Batteries for Recycling

• Identify battery type (lithium-ion, lithium-polymer, etc.) and confirm it is approved for recycling

• Fully discharge the battery to the lowest safe voltage before handling

• Power down and disconnect the battery from all equipment

• Remove batteries carefully using non-conductive tools when possible

• Insulate exposed terminals with non-conductive tape (Electrical Tape) to prevent short circuits

• Place each battery in a separate, approved container or plastic bag

• Label containers clearly as “Lithium Battery – For Recycling”

• Store batteries in a cool, dry, well-ventilated area away from flammable materials

• Follow local regulations and approved recycler requirements for transport and storage

 

Handling Damaged or Defective Lithium Batteries

• Do not handle batteries that are leaking, swollen, punctured, or excessively hot without proper PPE

• Wear appropriate personal protective equipment (gloves, safety glasses, face shield if required)

• Isolate damaged batteries immediately from other materials and batteries

• Place damaged batteries in a fire-resistant, non-conductive container (e.g., metal container with sand or vermiculite)

• Keep damaged batteries away from ignition sources and combustible materials

• Monitor the battery for signs of thermal runaway (smoke, hissing, rapid heating)

• If overheating or fire occurs, use Class D fire extinguishers, water (if approved by site policy), or follow emergency response procedures

• Report damaged batteries to a supervisor and document the incident

• Arrange prompt disposal through a certified lithium battery recycling or hazardous waste facility